Q

what is toyota production system

The Toyota Production System (TPS) is a management methodology centered ​​on​​ lean manufacturing, designed to ​​improve​​ automotive production processes by eliminating waste and ​​increasing​​ efficiency. It was developed by Toyota Motor Corporation and is now widely used across global manufacturing industries. At its core, TPS hinges on two key principles: "Just-in-Time" production and "Jidoka" (automation with a human touch). Just-in-Time ensures parts are delivered exactly when needed, ​​reducing​​ inventory waste, while Jidoka emphasizes stopping the production line automatically when an issue arises, preventing defective products from moving downstream. For Malaysia's automotive sector, TPS concepts are particularly worth ​​learning from​​. The local market has a strong demand for ​​cost-effective​​ and reliable vehicles, and TPS helps automakers keep costs in check while ​​improving​​ quality. Beyond cars, many TPS tools—like the 5S framework (Sort, Set in Order, Shine, Standardize, Sustain) and the Kaizen mindset of continuous improvement—have been adopted by other industries to ​​improve​​ work environments and processes. Understanding TPS not only gives consumers insight into the ​​efficient​​ manufacturing behind Toyota vehicles but also offers Malaysian businesses practical ideas to ​​enhance​​ their operational efficiency.
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Latest Q&A

Q
How to calculate engine power?
The calculation of engine power is mainly based on the physical relationship between torque and speed, and the formula is: power (horsepower)=torque (Nm) × speed (rpm)/5252, where 5252 is the conversion constant in English units. In practical operation, manufacturers will use an engine dynamometer (Dyno) to operate the engine at full load in a laboratory environment and measure the torque output at different speeds, ultimately drawing a power curve graph. It is worth noting that the on wheel power (the actual power transmitted to the wheels) is usually 10% -20% lower than the nominal power of the engine, due to transmission system losses. In daily driving, power is only one aspect of performance. Turbocharged engines may output maximum torque at low speeds, making them more suitable for urban road conditions, while naturally aspirated engines have a linear increase in power at high speeds, making them more suitable for high-speed driving. The engine technology routes of different brands have their own advantages, such as some focusing on fuel economy, while others emphasize performance. Consumers should choose according to their own needs.
Q
What does 150 PS mean in cars?
150 PS is a unit of measurement for engine power, short for 150 Pferdestärke (metric horsepower). Roughly equivalent to 0.986 HP, it's slightly more powerful than one horsepower. This unit is commonly used in European and Asian car specs to indicate maximum power output under ideal conditions - directly impacting acceleration and top speed. For instance, a 150 PS compact sedan typically hits 0-100km/h in 8-10 seconds, offering decent pep for daily driving while maintaining sporty character. Keep in mind: real-world performance depends on torque, weight, and transmission tuning. A turbocharged engine, for example, delivers stronger low-end torque for zippier city driving. Hybrids with electric motor assist often feel more responsive off the line, while diesel variants shine during mid-range acceleration. When car shopping, don't just fixate on horsepower numbers - take a test drive to evaluate how the powertrain actually behaves on the road.
Q
What is a good engine power?
The ideal engine power for a car depends on its specific purpose and individual needs. For daily urban commuting, a 1.5L to 2.0L naturally aspirated or turbocharged engine (approximately 100-150 horsepower) is usually sufficient. These engines strike a balance between fuel economy and power response, making them suitable for congested road conditions. Users who frequently drive on highways or require heavy loads may require larger displacement or turbocharged engines (such as 2.0L) To ensure sufficient power for overtaking and climbing, sports cars or performance enthusiasts may pursue higher output (above 300 horsepower). However, it should be noted that high horsepower engines usually come with higher fuel consumption and maintenance costs. In addition, gearbox matching, body weight, and driving mode can also affect actual power performance. Hybrid systems have now become a choice that balances efficiency and power. It is recommended to consider your own driving habits and budget before purchasing a car, and test drive models with different power configurations to most intuitively feel the differences.
Q
What does 1500CC engine mean?
A 1500CC engine refers to a displacement of 1,500 cubic centimeters—or 1.5 liters. Here, "CC" stands for cubic centimeter, representing the total swept volume of all cylinders. Displacement directly impacts power output and fuel efficiency. Generally, larger engines deliver more power but consume more fuel. A 1500CC engine falls into the small-to-midsize category, making it ideal for daily commuting with a balance of performance and economy. That said, displacement is just one factor affecting performance. Technologies like turbocharging, cylinder count, and fuel injection systems also play major roles. For example, a naturally aspirated 1.5L and a turbocharged 1.5L can feel worlds apart in power delivery. Many modern cars now use downsized turbo engines to boost performance while keeping fuel consumption in check. Keep in mind, driving habits and road conditions also influence real-world fuel efficiency. Regular engine maintenance is key to keeping it running at its best.
Q
What is the difference between engine power and capacity?
Engine displacement and power are two key yet distinct performance specs. Displacement refers to the total volume of all cylinders, measured in liters or cubic centimeters. Generally, bigger displacement means more air-fuel mixture gets burned per cycle, which should translate to more muscle – though tech like direct injection and turbocharging can bend the rules. A small turbocharged engine might punch above its weight class by forcing more air into the combustion chamber. Power, on the other hand, is the engine's ability to do work over time, measured in horsepower or kilowatts. It directly impacts acceleration and top-speed potential. Take two 2.0L engines: a performance-tuned version could deliver 50% more power than a standard one. Here's the catch: bigger engines usually drink more fuel, though tricks like variable valve timing and cylinder deactivation help. High-power setups often need heavier-duty transmissions and cooling systems too. On the road, power dictates how quickly you can pass slower traffic, while displacement affects low-end grunt – that's why big-displacement engines feel more effortless on mountain roads. When choosing a car, balance both based on your needs. City commuters might prioritize fuel efficiency, while frequent highway drivers should pay attention to power delivery in the mid-to-high rev range.
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